Aluminium Robotic Welding

After iron, aluminium is currently the world’s most used metal. 
As a metal, aluminium’s unique properties and qualities (including its light weight, mechanical strength, resistance to corrosion, conductivity and recyclability) have helped create an unprecedented boom in the aluminium industry. 
As an alloy, or in its pure form, aluminium can be found in the transport sector, the packaging and building industry, the electrical engineering industry as well as in many of the world’s consumer goods.

Increasingly rigorous environmental requirements with demanding weight and recycling standards are making aluminium an attractive option for many branches of industry, but compared to steel, there are still significant assembly and cost issues to overcome. ARO has developed new technologies to bring unprecedented levels of cost-efficiency for aluminium resistance welding.

Combining Welding Gun and controller

Competitive complete work stations, covering part combinations ranges from thin to thick Steel materials. Full compatibility, clear and documented behaviour. High reliability & guaranteed performance and compatible with any robot.

Welding Gun 3G / HD 3G / HD
Welding Controller iBox 800 / 1200 / 2400 MFDC 800 / 1200 / 2400
Aluminium welding
Process disturbances compliant
Welding through Adhesive
Field Bus communication
Current monitoring
Current control
Force monitoring
Force Control
Force Profile
Position during welding

3G Robotic Welding Gun

Ease of maintenance with reduced down time and less spare parts, means the 3G system meets any challenge.

HD Robotic Welding Gun


Heavy Duty Welding guns - Strong and Powerful by Design

ARO Controls & Software

Essential to the efficiency and reliability of any welding process is the control system. ARO offers its own range of controls, transformers, power cabinets and dedicated welding sequence and cabinet monitoring software designed to perfectly complement ARO’s legendarily reliable welding heads. Allied to ARO’s extensive range of welding guns, this combination of power and process control, ensures that ARO resistance welding products deliver in each and every demanding situation.